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12 November 2023, 15:05

Walking beam furnace

Amir Hossein Nematkhah
Wrote by
Amir Hossein Nematkhah
Walking beam furnace

 

 

 

Location    Components
Upstream production line
  1. Re-heating furnace
  2. Chimney
  3. Recuperator
  4. Furnace discharging system
  5. Furnace charging system
Dute

Reheating of billets

 

 

A- Re-heating furnace

When developing furnace steel projects thermal and mechanical internal stresses that the furnace can encounter in its working period are taken into account.

Both dilatations and shrinkages that will occur in refractory material and dilatations and shrinkages that will occur in the steel structure itself are balanced with the mechanisms which are applied to the system

 

Products:

Type...............................................................................................................Billets

Steel grades................................................................................................. Carbon Steel (Bisra 3)

Sections .......................................................................................................150x150; 130x130;

Lengt………………………………………………………...................…………12000 mm for rest of billets

Maximum weight ......................................................................................... 3744 kg (200x200x12000 mm)

 

Reference product:

Type ..............................................................................................................Billet

Steel grade................................................................................................... Carbon Steel (Bisra 3)

Dimensions.................................................................................................. 150x150x12000 mm

Weight ..........................................................................................................2106 kg

 

Temperature conditions:

Charging temperature for reference ............................................................ambient (25 ºC)

Discharging temperature for reference ...................................................... 1150 ºC (on product surface)

 

Fuel:

Natural gas with LCV................................................................................... 8600 kcal/Nm3

Charging method ....................................................................................... lateral by means of charging roller table and aligning pusher

Billet arrangement.......................................................................................1 (12 m)

Discharging method ................................................................................... lateral by means of discharging roller table and kick-off machines

Features:

  • Lower investment cost
  • Lower foundation cost
  • Lower maintenance cost
  • Easier to operate
  • Low water consumption


 

B- Chimney

Iron sheet chimney whose diameter and height calculation are made according to furnace capacity.


 

C- Recuperator

Within the furnace, gases flow from the discharge end to the charge end and exit through the furnace up take located at the charge end to a refractory lined waste gas duct.

The waste gases flow through the recuperator and the stack to the atmosphere.

A damper valve system, for furnace pressure control, will be located in the waste gases flue, between the recuperator and the stack

 

 

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